TECHNOLOGY DESCRIPTION

UMA Systems is at the forefront of introducing the world to mechanoactivation, an advanced technology that could redefine waste management globally. By harnessing the power of physics and engineering, we have designed a system capable of processing organic waste into valuable products efficiently and cost-effectively.

Discover the essence of our tech. UMA is a dynamic process that utilizes rotating specially installed blades and targeted air supply in a specialized chamber. Through these components, raw materials are dried and ground within one operation, creating products that can be applied across various industries.


Our technology is not limited to waste processing; it extends to supply industries, such as agriculture, the food industry, sports nutrition, cosmetology and others. By converting waste into useful materials, we're not only addressing waste management issues but also creating resources that support economic growth and sustainability.

Mechanoactivation and Extrusion: Enhancing Waste Management

Dive into the intricacies of UMA Systems' innovative mechanoactivation and extrusion technology that transforms waste into valuable multi-industry products
Our process comprises of five essential steps: raw material preparation, extrusion, mechanical activation, cooling, and packing.
01.
Preparation of Raw Material
The transformation begins with the careful preparation of raw materials. We meticulously cut and size the materials, iterative approach for optimal further processing. This careful preparation is the first and important step towards unlocking the potential contained within the organic waste materials we utilize.
02.
Extrusion
The prepared materials then undergo the extrusion process, a critical phase where materials are converted to safe and sterile semi-product. The extrusion process exposes the materials to a high-temperature range between 80° and 230° C and high pressure ranging between 100 and 180 bar.
01.
Preparation of Raw Material
The transformation begins with the careful preparation of raw materials. We meticulously cut and size the materials, iterative approach for optimal further processing. This careful preparation is the first and important step towards unlocking the potential contained within the organic waste materials we utilize.
02.
Extrusion
The prepared materials then undergo the extrusion process, a critical phase where materials are converted to safe and sterile semi-product. The extrusion process exposes the materials to a high-temperature range between 80° and 230° C and high pressure ranging between 100 and 180 bar.
Due to these intensive mechanical and thermal effects, materials undergo structural, mechanical, and chemical changes. This high-pressure, high-temperature treatment exposure hydrolyzes and breaks down the cell walls, making the materials bioavailable for the impact of stomach enzymes, enhancing their nutritional value significantly.
03.
Mechanical Activation
The process of transformation continues at the mechanical activation stage. Here, the extruded semi-finished product is simultaneously dried and ground to a state of fine powder - the finished protein meal. Mechanical activation is a streaming process that involves milling and drying materials through collisions between particles and specially installed blades in an air flow. This process enhances the bioavailability and digestibility of the materials.
04.
Cooling
Following mechanical activation, the resulting product undergoes a cooling phase. This step is vital as it helps to stabilize the product, ensuring it maintains its enhanced nutritional value, and prepares it for packaging.
05.
Packaging of Finished Product
Finally, the protein-rich meal is packed, marking the completion of its transformation from waste to valuable feed. The result is a highly nutritious, bioavailable product with a rich protein content, ready for delivery and use.
03.
Mechanical Activation
The process of transformation continues at the mechanical activation stage. Here, the extruded semi-finished product is simultaneously dried and ground to a state of fine powder - the finished protein meal. Mechanical activation is a streaming process that involves milling and drying materials through collisions between particles and specially installed blades in an air flow. This process enhances the bioavailability and digestibility of the materials.
04.
Cooling
Following mechanical activation, the resulting product undergoes a cooling phase. This step is vital as it helps to stabilize the product, ensuring it maintains its enhanced nutritional value, and prepares it for packaging.
05.
Packaging of Finished Product
Finally, the protein-rich meal is packed, marking the completion of its transformation from waste to valuable feed. The result is a highly nutritious, bioavailable product with a rich protein content, ready for delivery and use.

During our preparation, extrusion and mechanical activation processes, the careful control of temperature and pressure ensures protein molecules don't "overheat" or degrade. As a result, we maintain the maximum availability of amino acids, enhancing the nutritional value of the dry substance, crude protein, fats, and carbohydrates.

Simultaneously, our process also multiply sterilizes the product. The intense heat and pressure destroy mold spores and other microorganisms, ensuring compliance with the safety requirements in accordance with established microbiological standards for feed production, animal feed additives, and fertilizers.

Our proprietary technology is a testament to the concept of circular economy, transforming underutilized waste into valuable resources. This journey from waste to wealth not only highlights our commitment to sustainable waste management but also presents an innovative solution to feed the world's growing demand for protein. As UMA Systems continues to innovate, we are confident that the power of mechanoactivation and recycling technologies will unlock even more possibilities in various world industries